CRANES

INDUSTRY CONTROLLERS & SOLUTIONS

INDUSTRY: Cranes

OEM Controls designs and manufactures configurable industrial controllers for cranes, hoists, winches and lifting equipment where precise, predictable operator control is critical.

Crane applications can place demanding requirements on the operator interface, from coordinated multi-axis movement and proportional hoist control to auxiliary functions and repetitive operating cycles. Controller selection depends on the motions being controlled, operator requirements, system interface and operating environment.

Crane & Lifting Equipment Applications

Crane and lifting systems require different control approaches depending on machine architecture, operating environment and the functions the operator needs to command.

industrial crane
Specialized Marine Equipment
heavy crane
telescoping crane

Overhead & Bridge Cranes

Operator controls can support bridge travel, trolley movement, hoist functions and auxiliary commands where controlled, repeatable movement is required.

Mobile & Truck-Mounted Cranes

Multi-axis and proportional controls can support boom, hoist, rotation and auxiliary functions from cab-mounted or remote operator stations.

Gantry & Portal Cranes

Configurable controls can support coordinated travel, lifting and positioning functions in industrial and material-handling environments.

Telescopic & Lattice Boom Cranes

Operator interfaces can be configured around boom movement, hoisting, rotation and other proportional or switched machine functions.

Additional applications include: hoists, winches and specialized industrial lifting and material-handling equipment.

Find the Right Control for Your Crane or Lifting Application

Start with the type of crane or lifting equipment and the functions the operator needs to control.

Answer a few questions about machine functions, operator requirements, electrical integration and operating environment to narrow the OEM Controls products that may fit your application.

Cranes
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Engineering the Right Crane Control Solution

Crane controls should be specified around the machine and operator requirements rather than selected by joystick type alone. Four areas are particularly important when evaluating a control solution.

Control Functions

Identify the motions and commands the operator must control, including hoist, trolley, boom, rotation, winch, travel and auxiliary functions. Determine which require proportional control, switching functions or coordinated multi-axis operation.

Operator Interface

Axis arrangement, handle style, switch placement, detents, spring return, lever travel, mounting position and available console space can all influence how the controller should be configured.

Electrical & System Integration

The controller must match the machine’s electrical and control architecture. Output type, switching requirements, connectors, wiring and communication interfaces should be evaluated against the specific crane system and controller configuration.

Operating Environment

Crane controls may encounter vibration, moisture, dust, contaminants, temperature variation and repeated operating cycles. Environmental requirements should be defined for the actual controller installation rather than assumed from the equipment category alone.

OEM Controls works with equipment manufacturers and system integrators to configure controls around these application requirements.

Frequently Asked Questions (FAQs)

These mechanical characteristics determine how the control feels and behaves during operation. Spring return can bring an axis back toward a defined neutral position when released. Detents provide tactile positions at predetermined points in the controller’s travel. Friction or maintained-position configurations may be appropriate for certain functions where the control is intended to remain at a commanded position. The appropriate configuration depends on the machine function and intended operating behavior.
Depending on the controller and handle configuration, switches, triggers, rockers, pushbuttons, and other operator inputs can be incorporated into the joystick grip. This can place frequently used auxiliary functions within reach while the operator maintains control of the primary axes. Function placement should be evaluated around operator workflow, ergonomics, and the machine’s electrical architecture.
A replacement should not be selected solely by physical appearance or number of axes. Engineers should compare mounting dimensions, mechanical travel, operating force, axis orientation, output characteristics, supply voltage, wiring, connectors, handle functions, detents or spring return, environmental requirements, and compatibility with the existing control system. Differences in any of these areas can affect whether a controller is an appropriate replacement.
Useful information includes the crane or lifting-equipment type, functions being controlled, required axes, desired handle functions, electrical output or communication requirements, supply voltage, mounting constraints, connector or wiring requirements, environmental conditions, and expected operating behavior. Existing controller specifications, drawings, schematics, or interface requirements can also help define the appropriate configuration.

Explore Crane Control Solutions

Single- and multi-axis controls for proportional and coordinated machine functions.

Configurable grips and controls for operator-accessible auxiliary functions.

Alternative input devices for switching, selector and specialized control requirements.

Supporting electronic control products for appropriate machine-control and system-integration requirements.

Need Help Defining the Right Crane Control Solution?

OEM Controls can help review the machine functions, operator interface, electrical requirements, mounting and environmental conditions of your crane or lifting-equipment application.