CONSTRUCTION
& OFF-HIGHWAY

INDUSTRY CONTROLLERS & SOLUTIONS

INDUSTRY: Construction & Off-Highway

OEM Controls designs and manufactures configurable joystick controllers, handles, switches, foot pedals, electronic modules, and data-delivery products for construction equipment manufacturers, system integrators, and specialized off-highway applications.

Construction and off-highway equipment requires precise, intuitive operator control across machines built to lift, dig, grade, load, steer, position, and perform demanding hydraulic and electronic functions.

As equipment platforms become more electronically integrated, some machine architectures may also require network communication, equipment monitoring, or telematics connectivity. The right control and data-delivery products should be selected around the functions, electrical architecture, operating environment, and operator requirements of the specific machine.

Construction & Off-Highway Equipment Applications

Construction and off-highway machines place very different demands on the operator interface. Control requirements vary by equipment type, machine functions, operator interface, system integration, and operating environment.

Winches, Cranes & Deck Machinery
Specialized Marine Equipment
Propulsion, Steering & Positioning
Port & Terminal Equipment

Excavation & Earthmoving

Excavators, backhoe loaders, bulldozers and trenchers

Earthmoving equipment may require coordinated control of boom, stick, bucket, swing, blade, steering, attachment, and auxiliary functions. Depending on the machine, these functions may require proportional single-axis or multi-axis control along with additional handle-mounted inputs.

Loading & Material Handling

Wheel loaders, skid steer loaders and articulated dump trucks

Loading and material-handling equipment can combine lift, tilt, steering, travel, attachment, and auxiliary functions within an operator interface configured around the machine and the functions used during repetitive operating cycles.

Grading, Paving & Compaction

Motor graders, asphalt pavers and compactors

Grading and surface-working equipment may require precise modulation, repeatable control, and multiple operator inputs for positioning, steering, material control, auxiliary functions, and fine machine adjustments.

Specialized Off-Highway Equipment

Purpose-built construction and mobile machinery

Specialized equipment may require control configurations developed around unique machine functions, operating sequences, mounting requirements, electrical interfaces, or operator needs.

Find the Right Control for Your Equipment

Choosing a controller starts with the machine, not a product number. Use the guided OEM Controls selector to tell us what equipment you’re working with, what the operator needs to control, and what matters most in the application. We’ll help narrow the available OEM Controls solutions and explain why they may be a fit.

Construction & Off-Highway Step 1 of 6

Engineering the Right Construction Control Solution

Construction and off-highway equipment rarely requires a one-size-fits-all operator interface. Selecting or configuring the controller starts with understanding how the machine must operate and how the operator needs to interact with it.

Control Functions

Determine the motions and commands the operator must control, including single-axis or multi-axis movement, proportional functions, switching functions, attachments, auxiliary inputs, and functions that must operate simultaneously.

Operator Interface

Handle style, switch placement, detents, spring return, travel, mounting position, available console space, and operator ergonomics can all influence how the controller should be configured.

Electrical & System Integration

The controller must also match the machine’s electrical and control architecture. Required outputs, communications, connectors, electronic modules, wiring, and integration with hydraulic or electronic machine systems should be evaluated as part of the control configuration.

Operating Environment

Construction and off-highway equipment may be exposed to vibration, dust, moisture, contaminants, temperature variation, and repeated operating cycles. Environmental protection should be specified for the actual controller, installation, and application rather than assumed from the industry alone.

OEM Controls works with equipment manufacturers and system integrators to configure controls around these application requirements.

Frequently Asked Questions (FAQs)

The required interface depends on the controller and the machine’s electrical architecture. Consider the required analog or electronic outputs, switching functions, supported CAN-based communication where applicable, connector and wiring requirements, and how the controller will integrate with the machine’s hydraulic or electronic control system. Product-specific interface options should be verified before final specification.
Environmental requirements should be based on the actual installation. Consider exposure to dust, moisture, vibration, contaminants, temperature variation, UV exposure, and direct exposure versus installation within a protected cab or console. Ingress protection and other environmental characteristics vary by product and configuration and should be verified for the intended application.
Potentially, but a replacement should not be selected by machine type alone. Mechanical footprint, lever travel, mounting arrangement, wiring, electrical outputs, connector requirements, control feel, available handle functions, and system integration should be compared with the existing controller before a replacement configuration is specified.
Start by mapping the motions and commands the operator must control. Identify which functions require proportional control, which functions may operate simultaneously, and which auxiliary commands need to remain accessible at the handle. This helps determine whether the application is better suited to a single-axis, dual-axis, or multi-axis controller and what additional handle inputs may be required.

Explore Construction & Off-Highway Control Solutions

Single- and multi-axis controls for proportional and coordinated machine functions.

Configurable grips and controls for operator-accessible auxiliary functions.

Alternative input devices for switching, selector and specialized control requirements.

Data Delivery

Tags, trackers and gateways for equipment and asset visibility.

Need Help Defining the Right Construction Control Solution?

OEM Controls can help review the machine functions, operator interface, electrical requirements, mounting constraints, and environmental conditions of your construction or off-highway equipment application.